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 UV
Coating Machines
¤ Fully Automatic Spot and Full Coater
and Curing System
Coater Head :
This machine is a kind of high and new tech product integrating light
machinery and electric peneumatic.this machine can do full and spot uv
varnish on thick & thin paper at the speed of 6000 sheets per hour.
Conventional varnish or water based varnish can also be done on this
machine. This machine includes all technological solutions for easier
and to increase productivity. compact and solid machine built on a
strong C.I. frame. It is reliable at any working speed. This machine is
equipped with high grade hardened grounded gears for its smooth
operation for years.
UV Curing Unit :
The best Curing System is attached with this machine which is equipped
with 2 UV Lamps and 3 IR lamps having throughout vacuum bed on conveyor.
The delivery is in-house developed stacking unit with the great
efficiency of handling the papers. Lamps are enclosed in a irritator
Reflector which has separate extended imported reflector with very good
cooling system for better lamp life. UV & IR lamps are from one of
the best manufacturer in the world with running hour warranty. For
operation of lamps control system is equipped with Half Power, full
power system.
Supplying goods of highest quality has always been the top most
priority for us. Based on international standards, our quality systems
ensure that our products fully comply with the standards & customer
specifications. Having vast experience in this industry, we are not
merely a quality-oriented supplier but also an on-time delivery partner
as we meet the stickiest delivery schedules.
Technical Specification :
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Apl 1825 |
Apl 2030 |
Apl 2437 |
Apl 2840 |
| Maximum sheet size |
460mm x 640mm |
530mm x 785mm |
600mm x 925mm |
725mm x 1016mm |
| Minimum sheet size |
210mm x 250mm |
260mm x 320mm |
775mm x 425mm |
300mm x 457mm |
| Coating area |
445mm x 635mm |
495mm x 780mm |
575mm x 900mm |
700mm x 1000mm |
| Polymer plate size Max |
510mm x 645mm |
580mm x 800mm |
660mm x 940mm |
780mm x 1016mm |
| Polymer plate size Min |
445mm x 250mm |
580mmx 320mm |
660mm x 425mm |
725mm x 485mm |
| Pile height feeder |
800mm |
feeder 850mm |
900mm |
1000mm |
| Paper weight |
30 to 500 GSM |
30 to 500 GSM |
30 TO 500 GSM |
30 to 500 GSM |
| Power (coater) |
3.9 KW |
3.9 KW |
6.2 KW |
8 K.W |
| Power (U.V. dryer) |
11 KW |
14 KW |
18 KW |
18 KW |
| Power (IR dryer) |
5 KW |
9 KW |
12 KW |
12 KW |
| Maximum speed |
6000 sheets/hour |
6000 sheets/hour |
6000 sheets/hour |
6000 sheets/hour |
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Features :
- Auto Delivery stacker
- 2 Nos UV curing lamps of 300 W / per inch
- 3 Nos IR lamps (Hot Air Dryer optional)
- Different kind of coating can be used
- GSM can be controlled from 1 gsm to 8 gsm (coating on paper)
- Pneumatic control mechanism
- High efficient feeder for paper and board from 50gsm to 500
gsm
- Polymer plate and UV blanket can be used for spot and full
coating
- CE certified electrical components
- Dry vacuum pump (optional)
- Electronic exceed ANILOX Roller (Ceramic roller optional)
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¤ Manual Full Coater Machines (PVC Profile Coating Machine)
APL RC-30 is a manual fed coater for
duplex boards and thick paper above 250 GSM. it coats u.v varnish or any
other lacquer very smoothly. it is very useful for any surface i.e
paper, board, plastic profiles, wood, bamboos, metal or glass. this
machine is available in various sizes. The main advantage of this coater
is that it gives uniform coating and is noiseless. it is also good for
heart seal lacquer.
We have developed air knife system on this coater for lacquering on
thin paper also. It can take from 120 gsm to above. This operates with
the inbuilt sensor and required a 5 HP air compressor to run this
device. This coater is available in various size starting from 12
to 70. This coater is with in feed belts and delivery belts.
Features :
- Hand feed roller coating uv varnish machine for various jobs
- Ie. art paper, duplex board, PVC profile, wood &.metal
sheet.
- Can we use gumming and plain varnish.
- Quick and easy make ready.
- Finished and hard chrome plated balanced cylinder.
- Imported rubber for uniform coating.
- Varnish thickness can be change.
- Pump for circulating the varnish.
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Laying complete focus on the
specifications laid down by our clients, we promise to deliver our
products within specified frame of time. In this industry, we have
earned goodwill and reputation of our clients for offering them the
products, which meet the exact requirements of our clients as per their
specifications.
Technical Specification :
| Model |
Size |
Power |
Air Compressor |
| RC 12 |
300 mm |
1/2 Hp |
3 Hp |
| RC 30 |
750 mm |
1 Hp |
5 Hp |
| RC 40 |
1000 mm |
2 Hp |
10 Hp |
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 UV
Curing Systems
¤ Online UV Curing Systems
We provide Online Uv Curing System
for all the Offset Presses. Our UV system can incorporate in the machine
or we can attach with delivery of Offset. Online UV curing system are
available in diff. sizes (10 to 40) and various
configurations (200 W/Inch lamp to 500 W/Inch with options of 1,2,3,4
lamps). Our systems are available with shutter for incorporation in
Offset and available Low /high pile for end delivery of Offset.
Advantage of UV Technologies :
The use of UV Technology offers many advantages for all print process,
including the ability to print on non-absorbent materials. The use of
solvent free inks or varnish, immediate further processing and extremely
high chemical and abrasion resistance.
UV Curing System is a cross chemical reaction when UV Varnish, Ink
applied to object and it pass through under UV Light. It get cure
instantly UV. Curing Systems are available in different sizes and power.
On Line UV Curing Systems means to put UV Lamp Direct on Printing
Machine. It can be Offset, Flexo, Gravure, Web Offset, dry Offset or
Letter Press. We make customize UV. Curing System as per customers
desire. We install UV Curing on site at machine in different sizes and
wattage. We are specialized to install Hot and Cold UV. Curing systems
on the Machine.
UV Process :
UV Curing Systems is a cross chemical reaction when UV. Varnish, Ink
applied to object and it pass through under UV. Light. It get cure
instantly. UV. Curing Systems are available in different sizes and
power. It can process through Sheet fed or web offset printing, Screen
Printing, Letter Press, Flexo, Gravure, Varnishing or Roller coatings.
It is suitable for Paper (Full & Spot), PVC profiles, Wood, Metal,
Glass, Vinyl, Flex and So many other products.
We are the biggest manufacturers of Online UV Curing System in India.
We are also the leading exporter/ supplier/ distributors and traders of
Pvc profile printing machine manufacturer, Roller coating machine
manufacturers, Round screen printing machine, uv coating & curing
machine, Screen printing machine, Screen exposure machines, dry offset
printing machine, hot stamping machine, Thermal Lamination machine,
Paper Graining Machine, Fully Auto Screen Printing Machine for paper and
duplex board, Roll to Roll Screen Printing Machine, IR curer, UV Lamps,
Mini motorized pad printing machine, roll to roll screen printing
machine, uv curing system, pneumatic pad printing machine.
Note :
- We have full range of UV. Curing Systems in different sizes
and types like low Pile, High Plie, on Line attachment, Three
Lamps optional and so many other, As per your requirement please
consults with the company.
- Due to modification, All dimensions, Design and specification
can be changed at any time. Please check all these things before
placing the order.
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Technical Specification :
| Model |
Curing Width |
Max. Paper Size |
Max. Speed (Per Minute) |
UV Lamp Watts |
IR. Lamp |
Total Power Load |
Dimensions (in mm) LW H |
| UV. 410 |
250mm |
300mm
P.E. Tubes |
40mtrs.
2000
Tubes/H. |
1x4KW |
Optional |
5KW |
900 x 500 x 800 |
| UV. 315 |
375mm |
450mm |
30mtrs. |
1x4.5KW |
Optional |
4KW |
900 x 625 x 800 |
| UV. 220 |
500mm |
575mm |
20mtrs. |
1x4KW |
2x2KW |
9.5KW |
2700 x 750 x 800 |
| UV. 225 |
625mm |
700mm |
20mtrs. |
1x5KW |
2x2.5KW |
11.5KW |
2700 x 900 x 800 |
| UV.2X225 |
625mm |
700mm |
40mtrs. |
2x5KW |
2x2.5KW |
17KW |
3000 x 900 x 800 |
| UV. 230 |
750mm |
825mm |
20mtrs. |
1x6KW |
2x3KW |
13.5KW |
2700 x 1000 x 800 |
| UV.2X230 |
750mm |
825mm |
40mtrs. |
2x6KW |
2x3KW |
20KW |
3000 x 1000 x 800 |
| UV.240 |
1000mm |
1100mm |
20mtrs. |
1x8KW |
2x4KW |
18KW |
3600 x 1275 x 800 |
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¤ Offline UV Curing Systems (PVC Profile Curing Machine)
Off Line Uv curing systems are
basically used for drying inks and varnishes coated and printed by any
kind of media. These are available from 4 to 72 width with
the power range of 200W to 500 W/ Inch having lamp capacity of 1,2,3
lamps. We are specialized in designing of UV curing system as per
customer specs and needs. As our systems are CE certified still we
upgrade it regularly. Our systems are useful for screen, offset,
rotogravure printing, flexo printing, dry offset printing, pad printing,
roller coater, varnish machine, manual printing, inkjet, metal printing,
shoe industry, pvc profile industry, PCB (printed Circuit boards), wood
industry, metal industry, glass industry, electronic industry,
automobile industry, helmet industry, paint industry, lacuering
industry, filters industry, plastic industry, home appliances.
The use of UV. Technology offers many advantages for all print process,
including the ability to print on non-absorbent materials.
Advantage of UV. Technologies :
The use of UV. Technology offers many advantages for all print process,
including the ability to print on non-absorbent materials. The use of
solvent free inks or varnish, immediate further processing and extremely
high chemical and abrasion resistance.
Specification :
- UV. Lamp
- IT Lamp High quality reflector housing
- Efficient cooling systems with high pressure Blower
- Irradiator for UV. Lamp
- Wire mesh Teflon coated conveyor Belt
- Vacuum Bed
- Digital indicating for RPM (Speed)
- Lamp hosing for Lamp
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Our long-term success requires a
total commitment to exceptional standards of performance and
productivity, to working together effectively, and to a willingness to
embrace new ideas and learn continuously. Our product range consists Hot
Stamping machine, Pneumatic fabric stretching clamp, Manual fabric
stretching clamp, Aluminium tubular frame, drying racks, Manual vacuum
table with slide, uv control panel with half/full power system, American
uv lamps, wood printing machines, metal printing machines, glass
printing machines, vinyl printing machines, flex printing machines, uv
offset attachment, duplex board printing machines, uv reflectors, pvc
profile printing machine, printing machines for plastic bottles,
printing machines for caps, printing machines pens, printing machines
plastic containers, printing machines for round products, printing
machines for filters, conventional dryer, Manual Round printing machine,
flame treatment machine, flame treatment machines, flame treatment
machine, round screen printing machine, Mechanical flat screen printing
machine, roll to roll screen printing & curing machine, semi auto
flat screen printing machine, t shirt printing machines, IR curer
heating systems, pneumatic pad printing machines.
UV. Process :
UV. Curing Systems is a cross chemical reaction when UV. Varnish, Ink
applied to object and it pass through under UV. Light. It get cure
instantly. UV. Curing Systems are available in different sizes and
power. It can process through Sheet fed or web offset printing, Screen
Printing, Letter Press, Flexo, Gravure, Varnishing or Roller coatings.
It is suitable for Paper (Full & Spot), PVC profiles, Wood, Metal,
Glass, Vinyl, Flex and So many other products.
Technical Specification :
| Model |
Curing Width |
Max. Paper Size |
Max. Speed (Per Minute) |
UV Lamp Watts |
IR. Lamp |
Total Power Load |
Dimensions (in mm) LW H |
| UV. 410 |
250mm |
300mm
P.E. Tubes |
40mtrs.
2000 Tubes/H. |
1x4KW |
Optional |
5KW |
900 x 500 x 800 |
| UV. 315 |
375mm |
450mm |
30mtrs. |
1x4.5KW |
Optional |
4KW |
900 x 625 x 800 |
| UV. 220 |
500mm |
575mm |
20mtrs. |
1x4KW |
2x2KW |
9.5KW |
2700 x 750 x 800 |
| UV. 225 |
625mm |
700mm |
20mtrs. |
1x5KW |
2x2.5KW |
11.5KW |
2700 x 900 x 800 |
| UV.2X225 |
625mm |
700mm |
40mtrs. |
2x5KW |
2x2.5KW |
17KW |
3000 x 900 x 800 |
| UV. 230 |
750mm |
825mm |
20mtrs. |
1x6KW |
2x3KW |
13.5KW |
2700 x 1000 x 800 |
| UV.2X230 |
750mm |
825mm |
40mtrs. |
2x6KW |
2x3KW |
20KW |
3000 x 1000 x 800 |
| UV.240 |
1000mm |
1100mm |
20mtrs. |
1x8KW |
2x4KW |
18KW |
3600 x 1275 x 800 |
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We have Control Panels for different
type of UV Curing Lamps. These come in International standard designing
and are custom designed according to size and wattage of lamps. These
are available from 4 to 72 width with the power range of
200W to 500 W/ Inch having lamp capacity of 1,2,3 lamps.
Specification :
We manufactures of UV. Control Panel for different type of UV Curing
Lamps. It is specially made Control panel on request depending on size
and wattage of Lamp. Some extra features can be added to panel as per
requirement.
- Inter locked for protection of lamp.
- Time delay system for Lamp
- Available in 110V, 220V and 440V
- International standard designing
- Control Panel for different type of UV. Curing Lamps
- Display main Volt, Lamp Volt, Lamp Current, Running hours of
the Lamp. Meter per minute is optional.
- Half power, full power selections with auto systems
- Variable seed drive card for conveyor motor
- Inbuilt UV. Transformer with half and full power systems
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Complete control Panel with
following features :
- UV. On/Off switch with following lamps
- Half power/full power switch
- Blower On/Off switch
- Emergency Stop switch
- Panel lock/ On/Off Switch
- AC frequency converter
- Separate Meter for showing lamp volt/Current
- Hour meter
- Powder coated Panel
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We are one of the biggest Importer of
UV Curing & Metal Halide Lamps. We got a variety of UV Lamps from 4
to 70 in power range of 200w/inch to 500w/inch.
Standard UV Curing Lamps :
These lamps, also called mercury arc lamps, are the workhorse of the
light curing industry. They combine cure efficiency with design
versatility and moderate cost. An electrode type medium pressure lamp
consists of three major components:
- A quartz glass sleeve
- Fill material, typically argon and precisely dosed amount of
liquid mercury
- Electrodes sealed into the end of the quartz sleeve
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A high voltage is applied to the lamp
across the electrode terminals. The voltage field ionizes the argon and
produces heat to vaporize the mercury, which creates a pressure of about
two atmospheres. This pressure is needed to maintain a balance between
the required high intensity while maintaining the spectral output
essentially in the UV region. The mercury vapor arc, which is created,
exhibits the unique property of high emission of light in the
ultraviolet region of the spectrum. In particular, intense emission
occurs in the 240-270 nm and 350-380 nm areas, which is where typical UV
photoinitiators absorb. This intense light beyond the violet region of
the visible spectrum has sufficient energy to interact with
photoinitiators and cause their fragmentation, which initiates
polymerization. Some visible light and infrared radiation are also
generated.
We import electrode type mercury vapor lamps in sizes ranging from a
couple of inches to 135 inches in length and various power levels
ranging from 100 Watts/inch to about 800 Watts/inch. The most popular
lamps are in the 200-400 Watt/inch range.
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