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 UV
Coating Machines
¤ Fully Automatic Spot and Full Coater
and Curing System
We provide fully automatic spot and
full coater and curing systems, which are designed and manufactured in
conformation with the international standards. The specifications is
given below:
Coater Head :
- This machine has integrated light machinery and electric
pneumatic.
- It is capable of full and spot UV varnish on thick & thin
paper having an output of 6000 sheets per hour.
- Perfect for conventional varnish or water based varnish.
- Compact and solid machine built on a strong CI frame.
- It is reliable at any working speed, leading to increased
productivity.
- This machine is equipped with high grade hardened grounded
gears for its smooth operation for years.
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UV Curing Unit :
- The best curing system is attached.
- It is equipped with 2 UV lamps and 3 IR lamps having
throughout vacuum bed on conveyor.
- The delivery is in-house developed stacking unit with the
great efficiency of handling the papers.
- Lamps are enclosed in a reflector with separate reflector
having good cooling system for better lamp life.
- UV & IR lamps are from one of the best manufacturer in
the world with running hour warranty.
- For operation of lamp control system is equipped with half or
full power system.
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Technical Specification :
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Apl 1825 |
Apl 2030 |
Apl 2437 |
Apl 2840 |
| Maximum sheet size |
460mm x 640mm |
530mm x 785mm |
600mm x 925mm |
725mm x 1016mm |
| Minimum sheet size |
210mm x 250mm |
260mm x 320mm |
775mm x 425mm |
300mm x 457mm |
| Coating area |
445mm x 635mm |
495mm x 780mm |
575mm x 900mm |
700mm x 1000mm |
| Polymer plate size Max |
510mm x 645mm |
580mm x 800mm |
660mm x 940mm |
780mm x 1016mm |
| Polymer plate size Min |
445mm x 250mm |
580mmx 320mm |
660mm x 425mm |
725mm x 485mm |
| Pile height feeder |
800mm |
feeder 850mm |
900mm |
1000mm |
| Paper weight |
30 to 500 GSM |
30 to 500 GSM |
30 TO 500 GSM |
30 to 500 GSM |
| Power (coater) |
3.9 KW |
3.9 KW |
6.2 KW |
8 K.W |
| Power (U.V. dryer) |
11 KW |
14 KW |
18 KW |
18 KW |
| Power (IR dryer) |
5 KW |
9 KW |
12 KW |
12 KW |
| Maximum speed |
6000 sheets/hour |
6000 sheets/hour |
6000 sheets/hour |
6000 sheets/hour |
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Features :
- Auto Delivery stacker
- 2 Nos UV curing lamps of 300 W / per inch
- 3 Nos IR lamps (Hot Air Dryer optional)
- Different kind of coating can be used
- GSM can be controlled from 1 gsm to 8 gsm (coating on paper)
- Pneumatic control mechanism
- High efficient feeder for paper and board from 50gsm to 500
gsm
- Polymer plate and UV blanket can be used for spot and full
coating
- CE certified electrical components
- Dry vacuum pump (optional)
- Electronic exceed ANILOX Roller (Ceramic roller optional)
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¤ Manual Full Coater Machines (PVC Profile Coating Machine)
Our manual fed coater are very much
suitable for duplex boards and thick paper above 250 gsm. We have
developed air knife system on this coater for lacquering on thin paper.
This operates with the inbuilt sensor and required a 5 HP air compressor
for operation.
Provided with in feed belts and delivery belts, this coater is
available in various sizes starting from 12" to 70". It coats
UV varnish or any other lacquer very smoothly on any surface such as
paper, board, plastic profiles, wood, bamboo, metal or glass. It is also
good for heart seal lacquer.
Features :
- Hand feed roller coating UV varnish machine for various jobs
- Effective for gumming and plain varnish
- Finished and hard chrome plated balanced cylinder
- Imported rubber for uniform coating
- Varnish thickness can be change
- Pump for circulating the varnish
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Technical Specification :
| Model |
Size |
Power |
Air Compressor |
| RC 12 |
300 mm |
1/2 Hp |
3 Hp |
| RC 30 |
750 mm |
1 Hp |
5 Hp |
| RC 40 |
1000 mm |
2 Hp |
10 Hp |
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 UV
Curing Systems
¤ Online UV Curing Systems
We provide online UV curing system
for all the offset presses in different sizes and types like low pile,
high pile, on line attachment. The machines are available in different
sizes raging from 10" to 40" and various configurations
ranging from 200 W/Inch lamp to 500 W/Inch with options of 1,2,3,4
lamps.
Our systems are available with shutter for incorporation in offset and
available Low /high pile for end delivery of Offset. All dimensions and
specification can be changed to meet specific requirements of the
clients. We also assist in the installation of hot and cold UV curing
systems.
Online UV curing system can process through sheet fed or web offset
printing, screen printing, letter press, flexo, gravure, varnishing or
roller coatings. It is suitable for Paper (Full & Spot), PVC
profiles, Wood, Metal, Glass, Vinyl, Flex etc.
Features:
- Ability to print on non-absorbent materials
- Solvent free inks or varnish, immediate further processing
and high resistance
- With UV curing system ink pass through under UV light
- Systems available in different sizes and power
- Direct use of UV lamp on printing machine
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Technical Specification :
| Model |
Curing Width |
Max. Paper Size |
Max. Speed (Per Minute) |
UV Lamp Watts |
IR. Lamp |
Total Power Load |
Dimensions (in mm) LW H |
| UV. 410 |
250mm |
300mm
P.E. Tubes |
40mtrs.
2000
Tubes/H. |
1x4KW |
Optional |
5KW |
900 x 500 x 800 |
| UV. 315 |
375mm |
450mm |
30mtrs. |
1x4.5KW |
Optional |
4KW |
900 x 625 x 800 |
| UV. 220 |
500mm |
575mm |
20mtrs. |
1x4KW |
2x2KW |
9.5KW |
2700 x 750 x 800 |
| UV. 225 |
625mm |
700mm |
20mtrs. |
1x5KW |
2x2.5KW |
11.5KW |
2700 x 900 x 800 |
| UV.2X225 |
625mm |
700mm |
40mtrs. |
2x5KW |
2x2.5KW |
17KW |
3000 x 900 x 800 |
| UV. 230 |
750mm |
825mm |
20mtrs. |
1x6KW |
2x3KW |
13.5KW |
2700 x 1000 x 800 |
| UV.2X230 |
750mm |
825mm |
40mtrs. |
2x6KW |
2x3KW |
20KW |
3000 x 1000 x 800 |
| UV.240 |
1000mm |
1100mm |
20mtrs. |
1x8KW |
2x4KW |
18KW |
3600 x 1275 x 800 |
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¤ Offline UV Curing Systems (PVC Profile Curing Machine)
We offer CE certified offline UV
curing systems, which are available in 4" to 72" width with
the power range of 200W to 500 W/inch having lamp capacity of 1, 2, 3
lamps. We also design offline UV curing system as per customer specs and
needs. Offline UV curing systems are used for drying inks and varnish
coated/printed by any media.
UV Curing System involves cross chemical reaction when UV varnish/ink
applied to object and passes through under UV light. It get cure
instantly.
Our systems are useful for various printing methods like screen,
offset, rotogravure printing, flexo, dry offset, pad, roller coater and
many more. Besides, our systems find extensive application in case of
materials like metal, shoe, PVC profile, PCB, wood, glass, electronic
items, automobiles, filters, plastic etc.
Features:
- Ability to print on non-absorbent materials.
- Use of solvent free inks or varnish. · Immediate further
processing.
- Higher chemical and abrasion resistance.
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Specification :
- UV lamp
- IT lamp high quality reflector housing
- Efficient cooling systems with high pressure Blower
- Irradiator for UV lamp
- Wire mesh Teflon coated conveyor belt
- Vacuum bed
- Digital indicating for RPM (Speed)
- Lamp hosing for lamp
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Our long-term success requires a
total commitment to exceptional standards of performance and
productivity, to working together effectively, and to a willingness to
embrace new ideas and learn continuously. Our product range consists Hot
Stamping machine, Pneumatic fabric stretching clamp, Manual fabric
stretching clamp, Aluminium tubular frame, drying racks, Manual vacuum
table with slide, uv control panel with half/full power system, American
uv lamps, wood printing machines, metal printing machines, glass
printing machines, vinyl printing machines, flex printing machines, uv
offset attachment, duplex board printing machines, uv reflectors, pvc
profile printing machine, printing machines for plastic bottles,
printing machines for caps, printing machines pens, printing machines
plastic containers, printing machines for round products, printing
machines for filters, conventional dryer, Manual Round printing machine,
flame treatment machine, flame treatment machines, flame treatment
machine, round screen printing machine, Mechanical flat screen printing
machine, roll to roll screen printing & curing machine, semi auto
flat screen printing machine, t shirt printing machines, IR curer
heating systems, pneumatic pad printing machines.
UV. Process :
UV. Curing Systems is a cross chemical reaction when UV. Varnish, Ink
applied to object and it pass through under UV. Light. It get cure
instantly. UV. Curing Systems are available in different sizes and
power. It can process through Sheet fed or web offset printing, Screen
Printing, Letter Press, Flexo, Gravure, Varnishing or Roller coatings.
It is suitable for Paper (Full & Spot), PVC profiles, Wood, Metal,
Glass, Vinyl, Flex and So many other products.
Technical Specification :
| Model |
Curing Width |
Max. Paper Size |
Max. Speed (Per Minute) |
UV Lamp Watts |
IR. Lamp |
Total Power Load |
Dimensions (in mm) LW H |
| UV. 410 |
250mm |
300mm
P.E. Tubes |
40mtrs.
2000 Tubes/H. |
1x4KW |
Optional |
5KW |
900 x 500 x 800 |
| UV. 315 |
375mm |
450mm |
30mtrs. |
1x4.5KW |
Optional |
4KW |
900 x 625 x 800 |
| UV. 220 |
500mm |
575mm |
20mtrs. |
1x4KW |
2x2KW |
9.5KW |
2700 x 750 x 800 |
| UV. 225 |
625mm |
700mm |
20mtrs. |
1x5KW |
2x2.5KW |
11.5KW |
2700 x 900 x 800 |
| UV.2X225 |
625mm |
700mm |
40mtrs. |
2x5KW |
2x2.5KW |
17KW |
3000 x 900 x 800 |
| UV. 230 |
750mm |
825mm |
20mtrs. |
1x6KW |
2x3KW |
13.5KW |
2700 x 1000 x 800 |
| UV.2X230 |
750mm |
825mm |
40mtrs. |
2x6KW |
2x3KW |
20KW |
3000 x 1000 x 800 |
| UV.240 |
1000mm |
1100mm |
20mtrs. |
1x8KW |
2x4KW |
18KW |
3600 x 1275 x 800 |
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We offer a wide range of control
panels for different type of UV curing lamps. These control panels come
with standard as well as custom designed specifications according to
size and wattage of lamps. These are available from 4" to 72"
width with the power range of 200W to 500 W per inch having lamp
capacity of 1, 2 & 3 lamps.
Specification :
- Inter locked for protection of lamp
- Time delay system for lamp
- Available in 110V, 220V and 440V
- International standard designing
- Control panel for different type of UV curing lamps
- Display main volt, lamp volt, lamp current, running hours of
the lamp meter per minute is optional
- Half or full power selections with auto systems
- Variable seed drive card for conveyor motor
- Inbuilt UV transformer with half and full power systems
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Features:
- Half power/full power switch
- UV on/off switch with following lamps
- Blower on/off switch
- Panel lock/ on/off switch
- Emergency Stop switch
- Separate meter for showing lamp volt/current
- AC frequency converter
- Powder coated panel
- Hour meter
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We provide a wide range of UV curing &
metal halide lamps in various sizes ranging from 4" to 70" and
various in power range ranging from 200 W per inch to 500 W per inch.
These lamps also known mercury arc lamps are the workhorse of the light
curing industry as they combine cure efficiency with design versatility
and cost-effectiveness.
An electrode type medium pressure lamp consists of three major
components:
- A quartz glass sleeve
- Electrodes sealed into the end of the quartz sleeve
- Fill material, typically argon and precisely dosed amount of
liquid mercury
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Working Process:
A high voltage is applied to the lamp across the electrode terminals.
The voltage field ionizes the argon and produces heat to vaporize the
mercury, which creates a pressure of about two atmospheres. This
pressure is needed to maintain a balance between the required high
intensity while maintaining the spectral output essentially in the UV
region. The mercury vapor arc exhibits the unique property of high
emission of light in the ultraviolet region of the spectrum.
In particular, intense emission occurs in the 240-270 nm and 350-380 nm
areas, which is where typical UV photoinitiators absorb. This intense
light beyond the violet region of the visible spectrum has sufficient
energy to interact with photoinitiators and cause their fragmentation,
which initiates polymerization. Some visible light and infrared
radiation are also generated.
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