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Abhishek Print LineUV Coating Machines

Fully Automatic Spot and Full Coater and Curing System Manual Full Coater Machines


¤ Fully Automatic Spot and Full Coater and Curing System

Fully Automatic Spot and Full Coater and Curing System
We provide fully automatic spot and full coater and curing systems, which are designed and manufactured in conformation with the international standards. The specifications is given below:

Coater Head :
  • This machine has integrated light machinery and electric pneumatic.
  • It is capable of full and spot UV varnish on thick & thin paper having an output of 6000 sheets per hour.
  • Perfect for conventional varnish or water based varnish.
  • Compact and solid machine built on a strong CI frame.
  • It is reliable at any working speed, leading to increased productivity.
  • This machine is equipped with high grade hardened grounded gears for its smooth operation for years.
UV Curing Unit :
  • The best curing system is attached.
  • It is equipped with 2 UV lamps and 3 IR lamps having throughout vacuum bed on conveyor.
  • The delivery is in-house developed stacking unit with the great efficiency of handling the papers.
  • Lamps are enclosed in a reflector with separate reflector having good cooling system for better lamp life.
  • UV & IR lamps are from one of the best manufacturer in the world with running hour warranty.
  • For operation of lamp control system is equipped with half or full power system.
Technical Specification :
Apl 1825 Apl 2030 Apl 2437 Apl 2840
Maximum sheet size 460mm x 640mm 530mm x 785mm 600mm x 925mm 725mm x 1016mm
Minimum sheet size 210mm x 250mm 260mm x 320mm 775mm x 425mm 300mm x 457mm
Coating area 445mm x 635mm 495mm x 780mm 575mm x 900mm 700mm x 1000mm
Polymer plate size Max 510mm x 645mm 580mm x 800mm 660mm x 940mm 780mm x 1016mm
Polymer plate size Min 445mm x 250mm 580mmx 320mm 660mm x 425mm 725mm x 485mm
Pile height feeder 800mm feeder 850mm 900mm 1000mm
Paper weight 30 to 500 GSM 30 to 500 GSM 30 TO 500 GSM 30 to 500 GSM
Power (coater) 3.9 KW 3.9 KW 6.2 KW 8 K.W
Power (U.V. dryer) 11 KW 14 KW 18 KW 18 KW
Power (IR dryer) 5 KW 9 KW 12 KW 12 KW
Maximum speed 6000 sheets/hour 6000 sheets/hour 6000 sheets/hour 6000 sheets/hour

Features :
  • Auto Delivery stacker
  • 2 Nos UV curing lamps of 300 W / per inch
  • 3 Nos IR lamps (Hot Air Dryer optional)
  • Different kind of coating can be used
  • GSM can be controlled from 1 gsm to 8 gsm (coating on paper)
  • Pneumatic control mechanism
  • High efficient feeder for paper and board from 50gsm to 500 gsm
  • Polymer plate and UV blanket can be used for spot and full coating
  • CE certified electrical components
  • Dry vacuum pump (optional)
  • Electronic exceed ANILOX Roller (Ceramic roller optional)




¤ Manual Full Coater Machines (PVC Profile Coating Machine)

Manual Full Coater Machines
Our manual fed coater are very much suitable for duplex boards and thick paper above 250 gsm. We have developed air knife system on this coater for lacquering on thin paper. This operates with the inbuilt sensor and required a 5 HP air compressor for operation.

Provided with in feed belts and delivery belts, this coater is available in various sizes starting from 12" to 70". It coats UV varnish or any other lacquer very smoothly on any surface such as paper, board, plastic profiles, wood, bamboo, metal or glass. It is also good for heart seal lacquer.

Features :
  • Hand feed roller coating UV varnish machine for various jobs
  • Effective for gumming and plain varnish
  • Finished and hard chrome plated balanced cylinder
  • Imported rubber for uniform coating
  • Varnish thickness can be change
  • Pump for circulating the varnish
Technical Specification :
Model Size Power Air Compressor
RC 12 300 mm 1/2 Hp 3 Hp
RC 30 750 mm 1 Hp 5 Hp
RC 40 1000 mm 2 Hp 10 Hp

Abhishek Print LineUV Curing Systems

Online UV Curing Systems Offline UV Curing Systems
UV Control Panels UV Curing Lamps


¤ Online UV Curing Systems

Online UV Curing Systems
We provide online UV curing system for all the offset presses in different sizes and types like low pile, high pile, on line attachment. The machines are available in different sizes raging from 10" to 40" and various configurations ranging from 200 W/Inch lamp to 500 W/Inch with options of 1,2,3,4 lamps.

Our systems are available with shutter for incorporation in offset and available Low /high pile for end delivery of Offset. All dimensions and specification can be changed to meet specific requirements of the clients. We also assist in the installation of hot and cold UV curing systems.

Online UV curing system can process through sheet fed or web offset printing, screen printing, letter press, flexo, gravure, varnishing or roller coatings. It is suitable for Paper (Full & Spot), PVC profiles, Wood, Metal, Glass, Vinyl, Flex etc.

Features:
  • Ability to print on non-absorbent materials
  • Solvent free inks or varnish, immediate further processing and high resistance
  • With UV curing system ink pass through under UV light
  • Systems available in different sizes and power
  • Direct use of UV lamp on printing machine
Technical Specification :
Model Curing Width Max. Paper Size Max. Speed (Per Minute) UV Lamp Watts IR. Lamp Total Power Load Dimensions (in mm) LW H
UV. 410 250mm 300mm
P.E. Tubes
40mtrs.
2000
Tubes/H.
1x4KW Optional 5KW 900 x 500 x 800
UV. 315 375mm 450mm 30mtrs. 1x4.5KW Optional 4KW 900 x 625 x 800
UV. 220 500mm 575mm 20mtrs. 1x4KW 2x2KW 9.5KW 2700 x 750 x 800
UV. 225 625mm 700mm 20mtrs. 1x5KW 2x2.5KW 11.5KW 2700 x 900 x 800
UV.2X225 625mm 700mm 40mtrs. 2x5KW 2x2.5KW 17KW 3000 x 900 x 800
UV. 230 750mm 825mm 20mtrs. 1x6KW 2x3KW 13.5KW 2700 x 1000 x 800
UV.2X230 750mm 825mm 40mtrs. 2x6KW 2x3KW 20KW 3000 x 1000 x 800
UV.240 1000mm 1100mm 20mtrs. 1x8KW 2x4KW 18KW 3600 x 1275 x 800




¤ Offline UV Curing Systems (PVC Profile Curing Machine)

Offline UV Curing Systems
We offer CE certified offline UV curing systems, which are available in 4" to 72" width with the power range of 200W to 500 W/inch having lamp capacity of 1, 2, 3 lamps. We also design offline UV curing system as per customer specs and needs. Offline UV curing systems are used for drying inks and varnish coated/printed by any media.

UV Curing System involves cross chemical reaction when UV varnish/ink applied to object and passes through under UV light. It get cure instantly.

Our systems are useful for various printing methods like screen, offset, rotogravure printing, flexo, dry offset, pad, roller coater and many more. Besides, our systems find extensive application in case of materials like metal, shoe, PVC profile, PCB, wood, glass, electronic items, automobiles, filters, plastic etc.

Features:
  • Ability to print on non-absorbent materials.
  • Use of solvent free inks or varnish. · Immediate further processing.
  • Higher chemical and abrasion resistance.
Specification :
  • UV lamp
  • IT lamp high quality reflector housing
  • Efficient cooling systems with high pressure Blower
  • Irradiator for UV lamp
  • Wire mesh Teflon coated conveyor belt
  • Vacuum bed
  • Digital indicating for RPM (Speed)
  • Lamp hosing for lamp
Our long-term success requires a total commitment to exceptional standards of performance and productivity, to working together effectively, and to a willingness to embrace new ideas and learn continuously. Our product range consists Hot Stamping machine, Pneumatic fabric stretching clamp, Manual fabric stretching clamp, Aluminium tubular frame, drying racks, Manual vacuum table with slide, uv control panel with half/full power system, American uv lamps, wood printing machines, metal printing machines, glass printing machines, vinyl printing machines, flex printing machines, uv offset attachment, duplex board printing machines, uv reflectors, pvc profile printing machine, printing machines for plastic bottles, printing machines for caps, printing machines pens, printing machines plastic containers, printing machines for round products, printing machines for filters, conventional dryer, Manual Round printing machine, flame treatment machine, flame treatment machines, flame treatment machine, round screen printing machine, Mechanical flat screen printing machine, roll to roll screen printing & curing machine, semi auto flat screen printing machine, t shirt printing machines, IR curer heating systems, pneumatic pad printing machines.

UV. Process :
UV. Curing Systems is a cross chemical reaction when UV. Varnish, Ink applied to object and it pass through under UV. Light. It get cure instantly. UV. Curing Systems are available in different sizes and power. It can process through Sheet fed or web offset printing, Screen Printing, Letter Press, Flexo, Gravure, Varnishing or Roller coatings. It is suitable for Paper (Full & Spot), PVC profiles, Wood, Metal, Glass, Vinyl, Flex and So many other products.

Technical Specification :
Model Curing Width Max. Paper Size Max. Speed (Per Minute) UV Lamp Watts IR. Lamp Total Power Load Dimensions (in mm) LW H
UV. 410 250mm 300mm
P.E. Tubes
40mtrs.
2000 Tubes/H.
1x4KW Optional 5KW 900 x 500 x 800
UV. 315 375mm 450mm 30mtrs. 1x4.5KW Optional 4KW 900 x 625 x 800
UV. 220 500mm 575mm 20mtrs. 1x4KW 2x2KW 9.5KW 2700 x 750 x 800
UV. 225 625mm 700mm 20mtrs. 1x5KW 2x2.5KW 11.5KW 2700 x 900 x 800
UV.2X225 625mm 700mm 40mtrs. 2x5KW 2x2.5KW 17KW 3000 x 900 x 800
UV. 230 750mm 825mm 20mtrs. 1x6KW 2x3KW 13.5KW 2700 x 1000 x 800
UV.2X230 750mm 825mm 40mtrs. 2x6KW 2x3KW 20KW 3000 x 1000 x 800
UV.240 1000mm 1100mm 20mtrs. 1x8KW 2x4KW 18KW 3600 x 1275 x 800




¤ UV Control Panels

UV Control Panels
We offer a wide range of control panels for different type of UV curing lamps. These control panels come with standard as well as custom designed specifications according to size and wattage of lamps. These are available from 4" to 72" width with the power range of 200W to 500 W per inch having lamp capacity of 1, 2 & 3 lamps.

Specification :
  • Inter locked for protection of lamp
  • Time delay system for lamp
  • Available in 110V, 220V and 440V
  • International standard designing
  • Control panel for different type of UV curing lamps
  • Display main volt, lamp volt, lamp current, running hours of the lamp meter per minute is optional
  • Half or full power selections with auto systems
  • Variable seed drive card for conveyor motor
  • Inbuilt UV transformer with half and full power systems
Features:
  • Half power/full power switch
  • UV on/off switch with following lamps
  • Blower on/off switch
  • Panel lock/ on/off switch
  • Emergency Stop switch
  • Separate meter for showing lamp volt/current
  • AC frequency converter
  • Powder coated panel
  • Hour meter




¤ UV Curing Lamps

UV Curing Lamps
We provide a wide range of UV curing & metal halide lamps in various sizes ranging from 4" to 70" and various in power range ranging from 200 W per inch to 500 W per inch. These lamps also known mercury arc lamps are the workhorse of the light curing industry as they combine cure efficiency with design versatility and cost-effectiveness.

An electrode type medium pressure lamp consists of three major components:
  • A quartz glass sleeve
  • Electrodes sealed into the end of the quartz sleeve
  • Fill material, typically argon and precisely dosed amount of liquid mercury
Working Process:
A high voltage is applied to the lamp across the electrode terminals. The voltage field ionizes the argon and produces heat to vaporize the mercury, which creates a pressure of about two atmospheres. This pressure is needed to maintain a balance between the required high intensity while maintaining the spectral output essentially in the UV region. The mercury vapor arc exhibits the unique property of high emission of light in the ultraviolet region of the spectrum.

In particular, intense emission occurs in the 240-270 nm and 350-380 nm areas, which is where typical UV photoinitiators absorb. This intense light beyond the violet region of the visible spectrum has sufficient energy to interact with photoinitiators and cause their fragmentation, which initiates polymerization. Some visible light and infrared radiation are also generated.


Abhishek Print Line
UV Coating Machines
Fully Automatic Spot and Full Coater and Curing System | Manual Full Coater Machines | UV Spot Machine
UV Curing Systems
Online UV Curing Systems | Offline UV Curing Systems | UV Control Panels | UV Curing Lamps
Screen Printing Machines
Semi Auto Flat Screen Printing Machines (PLC controlled Machines) | Mechanical Flat Screen Printing Machines (CSF Series Machines/UV Spot Machine) | Semi Automatic Round Screen Printing Machines (APL SA 2) | Manual Round Screen Printing Machine | Roll to Roll Screen Printing Machine | Dry Offset Printing Machine | T-Shirt Printing Machine
Pad Printing Machine
Mechanical Pad Printing Machine | Manual Pad Printing Machine | Handy Pad Printing Machine | Pneumatic Pad Printing Machine
PVC Profile Printing Machine
PVC Profile Printing Machine | PVC Profile Coating Machine | PVC Profile Curing Machine
Post Press Machine
Thermal Lamination Machine | Paper Graining Machine | Photo Glazing Machine


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