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Abhishek Print LineUV Coating Machines

Fully Automatic Spot and Full Coater and Curing System Manual Full Coater Machines


¤ Fully Automatic Spot and Full Coater and Curing System

Fully Automatic Spot and Full Coater and Curing System
Coater Head :
This machine is a kind of high and new tech product integrating light machinery and electric peneumatic.this machine can do full and spot uv varnish on thick & thin paper at the speed of 6000 sheets per hour. Conventional varnish or water based varnish can also be done on this machine. This machine includes all technological solutions for easier and to increase productivity. compact and solid machine built on a strong C.I. frame. It is reliable at any working speed. This machine is equipped with high grade hardened grounded gears for its smooth operation for years.

UV Curing Unit :
The best Curing System is attached with this machine which is equipped with 2 UV Lamps and 3 IR lamps having throughout vacuum bed on conveyor. The delivery is in-house developed stacking unit with the great efficiency of handling the papers. Lamps are enclosed in a irritator Reflector which has separate extended imported reflector with very good cooling system for better lamp life. UV & IR lamps are from one of the best manufacturer in the world with running hour warranty. For operation of lamps control system is equipped with Half Power, full power system.

Supplying goods of highest quality has always been the top most priority for us. Based on international standards, our quality systems ensure that our products fully comply with the standards & customer specifications. Having vast experience in this industry, we are not merely a quality-oriented supplier but also an on-time delivery partner as we meet the stickiest delivery schedules.

Technical Specification :
Apl 1825 Apl 2030 Apl 2437 Apl 2840
Maximum sheet size 460mm x 640mm 530mm x 785mm 600mm x 925mm 725mm x 1016mm
Minimum sheet size 210mm x 250mm 260mm x 320mm 775mm x 425mm 300mm x 457mm
Coating area 445mm x 635mm 495mm x 780mm 575mm x 900mm 700mm x 1000mm
Polymer plate size Max 510mm x 645mm 580mm x 800mm 660mm x 940mm 780mm x 1016mm
Polymer plate size Min 445mm x 250mm 580mmx 320mm 660mm x 425mm 725mm x 485mm
Pile height feeder 800mm feeder 850mm 900mm 1000mm
Paper weight 30 to 500 GSM 30 to 500 GSM 30 TO 500 GSM 30 to 500 GSM
Power (coater) 3.9 KW 3.9 KW 6.2 KW 8 K.W
Power (U.V. dryer) 11 KW 14 KW 18 KW 18 KW
Power (IR dryer) 5 KW 9 KW 12 KW 12 KW
Maximum speed 6000 sheets/hour 6000 sheets/hour 6000 sheets/hour 6000 sheets/hour

Features :
  • Auto Delivery stacker
  • 2 Nos UV curing lamps of 300 W / per inch
  • 3 Nos IR lamps (Hot Air Dryer optional)
  • Different kind of coating can be used
  • GSM can be controlled from 1 gsm to 8 gsm (coating on paper)
  • Pneumatic control mechanism
  • High efficient feeder for paper and board from 50gsm to 500 gsm
  • Polymer plate and UV blanket can be used for spot and full coating
  • CE certified electrical components
  • Dry vacuum pump (optional)
  • Electronic exceed ANILOX Roller (Ceramic roller optional)




¤ Manual Full Coater Machines (PVC Profile Coating Machine)

Manual Full Coater Machines
APL RC-30 is a manual fed coater for duplex boards and thick paper above 250 GSM. it coats u.v varnish or any other lacquer very smoothly. it is very useful for any surface i.e paper, board, plastic profiles, wood, bamboos, metal or glass. this machine is available in various sizes. The main advantage of this coater is that it gives uniform coating and is noiseless. it is also good for heart seal lacquer.

We have developed air knife system on this coater for lacquering on thin paper also. It can take from 120 gsm to above. This operates with the inbuilt sensor and required a 5 HP air compressor to run this device. This coater is available in various size starting from 12” to 70”. This coater is with in feed belts and delivery belts.

Features :
  • Hand feed roller coating uv varnish machine for various jobs
  • Ie. art paper, duplex board, PVC profile, wood &.metal sheet.
  • Can we use gumming and plain varnish.
  • Quick and easy make ready.
  • Finished and hard chrome plated balanced cylinder.
  • Imported rubber for uniform coating.
  • Varnish thickness can be change.
  • Pump for circulating the varnish.
Laying complete focus on the specifications laid down by our clients, we promise to deliver our products within specified frame of time. In this industry, we have earned goodwill and reputation of our clients for offering them the products, which meet the exact requirements of our clients as per their specifications.

Technical Specification :
Model Size Power Air Compressor
RC 12 300 mm 1/2 Hp 3 Hp
RC 30 750 mm 1 Hp 5 Hp
RC 40 1000 mm 2 Hp 10 Hp

Abhishek Print LineUV Curing Systems

Online UV Curing Systems Offline UV Curing Systems
UV Control Panels UV Curing Lamps


¤ Online UV Curing Systems

Online UV Curing Systems
We provide Online Uv Curing System for all the Offset Presses. Our UV system can incorporate in the machine or we can attach with delivery of Offset. Online UV curing system are available in diff. sizes (10” to 40”) and various configurations (200 W/Inch lamp to 500 W/Inch with options of 1,2,3,4 lamps). Our systems are available with shutter for incorporation in Offset and available Low /high pile for end delivery of Offset.

Advantage of UV Technologies :
The use of UV Technology offers many advantages for all print process, including the ability to print on non-absorbent materials. The use of solvent free inks or varnish, immediate further processing and extremely high chemical and abrasion resistance.

UV Curing System is a cross chemical reaction when UV Varnish, Ink applied to object and it pass through under UV Light. It get cure instantly UV. Curing Systems are available in different sizes and power.

On Line UV Curing Systems means to put UV Lamp Direct on Printing Machine. It can be Offset, Flexo, Gravure, Web Offset, dry Offset or Letter Press. We make customize UV. Curing System as per customers desire. We install UV Curing on site at machine in different sizes and wattage. We are specialized to install Hot and Cold UV. Curing systems on the Machine.

UV Process :
UV Curing Systems is a cross chemical reaction when UV. Varnish, Ink applied to object and it pass through under UV. Light. It get cure instantly. UV. Curing Systems are available in different sizes and power. It can process through Sheet fed or web offset printing, Screen Printing, Letter Press, Flexo, Gravure, Varnishing or Roller coatings. It is suitable for Paper (Full & Spot), PVC profiles, Wood, Metal, Glass, Vinyl, Flex and So many other products.

We are the biggest manufacturers of Online UV Curing System in India. We are also the leading exporter/ supplier/ distributors and traders of Pvc profile printing machine manufacturer, Roller coating machine manufacturers, Round screen printing machine, uv coating & curing machine, Screen printing machine, Screen exposure machines, dry offset printing machine, hot stamping machine, Thermal Lamination machine, Paper Graining Machine, Fully Auto Screen Printing Machine for paper and duplex board, Roll to Roll Screen Printing Machine, IR curer, UV Lamps, Mini motorized pad printing machine, roll to roll screen printing machine, uv curing system, pneumatic pad printing machine.

Note :
  1. We have full range of UV. Curing Systems in different sizes and types like low Pile, High Plie, on Line attachment, Three Lamps optional and so many other, As per your requirement please consults with the company.
  2. Due to modification, All dimensions, Design and specification can be changed at any time. Please check all these things before placing the order.
Technical Specification :
Model Curing Width Max. Paper Size Max. Speed (Per Minute) UV Lamp Watts IR. Lamp Total Power Load Dimensions (in mm) LW H
UV. 410 250mm 300mm
P.E. Tubes
40mtrs.
2000
Tubes/H.
1x4KW Optional 5KW 900 x 500 x 800
UV. 315 375mm 450mm 30mtrs. 1x4.5KW Optional 4KW 900 x 625 x 800
UV. 220 500mm 575mm 20mtrs. 1x4KW 2x2KW 9.5KW 2700 x 750 x 800
UV. 225 625mm 700mm 20mtrs. 1x5KW 2x2.5KW 11.5KW 2700 x 900 x 800
UV.2X225 625mm 700mm 40mtrs. 2x5KW 2x2.5KW 17KW 3000 x 900 x 800
UV. 230 750mm 825mm 20mtrs. 1x6KW 2x3KW 13.5KW 2700 x 1000 x 800
UV.2X230 750mm 825mm 40mtrs. 2x6KW 2x3KW 20KW 3000 x 1000 x 800
UV.240 1000mm 1100mm 20mtrs. 1x8KW 2x4KW 18KW 3600 x 1275 x 800




¤ Offline UV Curing Systems (PVC Profile Curing Machine)

Offline UV Curing Systems
Off Line Uv curing systems are basically used for drying inks and varnishes coated and printed by any kind of media. These are available from 4” to 72” width with the power range of 200W to 500 W/ Inch having lamp capacity of 1,2,3 lamps. We are specialized in designing of UV curing system as per customer specs and needs. As our systems are CE certified still we upgrade it regularly. Our systems are useful for screen, offset, rotogravure printing, flexo printing, dry offset printing, pad printing, roller coater, varnish machine, manual printing, inkjet, metal printing, shoe industry, pvc profile industry, PCB (printed Circuit boards), wood industry, metal industry, glass industry, electronic industry, automobile industry, helmet industry, paint industry, lacuering industry, filters industry, plastic industry, home appliances.

The use of UV. Technology offers many advantages for all print process, including the ability to print on non-absorbent materials.

Advantage of UV. Technologies :
The use of UV. Technology offers many advantages for all print process, including the ability to print on non-absorbent materials. The use of solvent free inks or varnish, immediate further processing and extremely high chemical and abrasion resistance.

Specification :
  • UV. Lamp
  • IT Lamp High quality reflector housing
  • Efficient cooling systems with high pressure Blower
  • Irradiator for UV. Lamp
  • Wire mesh Teflon coated conveyor Belt
  • Vacuum Bed
  • Digital indicating for RPM (Speed)
  • Lamp hosing for Lamp
Our long-term success requires a total commitment to exceptional standards of performance and productivity, to working together effectively, and to a willingness to embrace new ideas and learn continuously. Our product range consists Hot Stamping machine, Pneumatic fabric stretching clamp, Manual fabric stretching clamp, Aluminium tubular frame, drying racks, Manual vacuum table with slide, uv control panel with half/full power system, American uv lamps, wood printing machines, metal printing machines, glass printing machines, vinyl printing machines, flex printing machines, uv offset attachment, duplex board printing machines, uv reflectors, pvc profile printing machine, printing machines for plastic bottles, printing machines for caps, printing machines pens, printing machines plastic containers, printing machines for round products, printing machines for filters, conventional dryer, Manual Round printing machine, flame treatment machine, flame treatment machines, flame treatment machine, round screen printing machine, Mechanical flat screen printing machine, roll to roll screen printing & curing machine, semi auto flat screen printing machine, t shirt printing machines, IR curer heating systems, pneumatic pad printing machines.

UV. Process :
UV. Curing Systems is a cross chemical reaction when UV. Varnish, Ink applied to object and it pass through under UV. Light. It get cure instantly. UV. Curing Systems are available in different sizes and power. It can process through Sheet fed or web offset printing, Screen Printing, Letter Press, Flexo, Gravure, Varnishing or Roller coatings. It is suitable for Paper (Full & Spot), PVC profiles, Wood, Metal, Glass, Vinyl, Flex and So many other products.

Technical Specification :
Model Curing Width Max. Paper Size Max. Speed (Per Minute) UV Lamp Watts IR. Lamp Total Power Load Dimensions (in mm) LW H
UV. 410 250mm 300mm
P.E. Tubes
40mtrs.
2000 Tubes/H.
1x4KW Optional 5KW 900 x 500 x 800
UV. 315 375mm 450mm 30mtrs. 1x4.5KW Optional 4KW 900 x 625 x 800
UV. 220 500mm 575mm 20mtrs. 1x4KW 2x2KW 9.5KW 2700 x 750 x 800
UV. 225 625mm 700mm 20mtrs. 1x5KW 2x2.5KW 11.5KW 2700 x 900 x 800
UV.2X225 625mm 700mm 40mtrs. 2x5KW 2x2.5KW 17KW 3000 x 900 x 800
UV. 230 750mm 825mm 20mtrs. 1x6KW 2x3KW 13.5KW 2700 x 1000 x 800
UV.2X230 750mm 825mm 40mtrs. 2x6KW 2x3KW 20KW 3000 x 1000 x 800
UV.240 1000mm 1100mm 20mtrs. 1x8KW 2x4KW 18KW 3600 x 1275 x 800




¤ UV Control Panels

UV Control Panels
We have Control Panels for different type of UV Curing Lamps. These come in International standard designing and are custom designed according to size and wattage of lamps. These are available from 4” to 72” width with the power range of 200W to 500 W/ Inch having lamp capacity of 1,2,3 lamps.

Specification :
We manufactures of UV. Control Panel for different type of UV Curing Lamps. It is specially made Control panel on request depending on size and wattage of Lamp. Some extra features can be added to panel as per requirement.
  • Inter locked for protection of lamp.
  • Time delay system for Lamp
  • Available in 110V, 220V and 440V
  • International standard designing
  • Control Panel for different type of UV. Curing Lamps
  • Display main Volt, Lamp Volt, Lamp Current, Running hours of the Lamp. Meter per minute is optional.
  • Half power, full power selections with auto systems
  • Variable seed drive card for conveyor motor
  • Inbuilt UV. Transformer with half and full power systems
Complete control Panel with following features :
  • UV. On/Off switch with following lamps
  • Half power/full power switch
  • Blower On/Off switch
  • Emergency Stop switch
  • Panel lock/ On/Off Switch
  • AC frequency converter
  • Separate Meter for showing lamp volt/Current
  • Hour meter
  • Powder coated Panel




¤ UV Curing Lamps

UV Curing Lamps
We are one of the biggest Importer of UV Curing & Metal Halide Lamps. We got a variety of UV Lamps from 4” to 70” in power range of 200w/inch to 500w/inch.

Standard UV Curing Lamps :
These lamps, also called mercury arc lamps, are the workhorse of the light curing industry. They combine cure efficiency with design versatility and moderate cost. An electrode type medium pressure lamp consists of three major components:
  • A quartz glass sleeve
  • Fill material, typically argon and precisely dosed amount of liquid mercury
  • Electrodes sealed into the end of the quartz sleeve
A high voltage is applied to the lamp across the electrode terminals. The voltage field ionizes the argon and produces heat to vaporize the mercury, which creates a pressure of about two atmospheres. This pressure is needed to maintain a balance between the required high intensity while maintaining the spectral output essentially in the UV region. The mercury vapor arc, which is created, exhibits the unique property of high emission of light in the ultraviolet region of the spectrum. In particular, intense emission occurs in the 240-270 nm and 350-380 nm areas, which is where typical UV photoinitiators absorb. This intense light beyond the violet region of the visible spectrum has sufficient energy to interact with photoinitiators and cause their fragmentation, which initiates polymerization. Some visible light and infrared radiation are also generated.

We import electrode type mercury vapor lamps in sizes ranging from a couple of inches to 135 inches in length and various power levels ranging from 100 Watts/inch to about 800 Watts/inch. The most popular lamps are in the 200-400 Watt/inch range.


Abhishek Print Line
UV Coating Machines
Fully Automatic Spot and Full Coater and Curing System | Manual Full Coater Machines | UV Spot Machine
UV Curing Systems
Online UV Curing Systems | Offline UV Curing Systems | UV Control Panels | UV Curing Lamps
Screen Printing Machines
Semi Auto Flat Screen Printing Machine | Mechanical Flat Screen Printing Machines | Semi Automatic Round Screen Printing Machine | Manual Round Screen Printing Machine | Roll to Roll Screen Printing Machine | Dry Offset Printing Machine | T-Shirt Printing Machine
Pad Printing Machine
Mechanical Pad Printing Machine | Manual Pad Printing Machine | Handy Pad Printing Machine | Pneumatic Pad Printing Machine
PVC Profile Printing Machine
PVC Profile Printing Machine | PVC Profile Coating Machine | PVC Profile Curing Machine
Post Press Machine
Thermal Lamination Machine | Paper Graining Machine | Photo Glazing Machine


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